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Xpert3 – Painless Profiling for Perfect Oven Recipes!

Xpert 3 Logo, Plan NO-LEAD profiles from your desk

Electronics Manufacturing Instruments

     Time and temperature are very important variables in soldering printed circuit boards. It is important to bring the circuit board assemblies up to a high enough temperature for a long enough period to effectively solder the components to the board. Getting the temperature up too high or heating the assembly too quickly can result in component damage. Not heating things up enough results in poor soldering and reliability problems.
     ECD manufactures a variety of instruments to assist you in accurately monitoring the time and temperature variables in your electronics manufacturing processes.

  • Create an OVEN signature file for your oven! No matter what model or age!
  • Designs robust profiles and develops oven settings for over 280 different pastes without leaving your office
  • Transposes profiles from machine to machine, even if the ovens are made by different oven manufacturers
  • Automatically verifies that your robust target profile is actually achieved
  • Substantially reduces line set-up/changeover time while improving PCB yield rates
  • Insures identical replication of target robust profile…. machine to machine and location to location…consistent PCB quality worldwide
  • Extremely simple software interface…. makes you an instant reflow “Xpert

Features / Benefits

  • Out-of-the-Box Recipe Generation
  • Expedites Process Replication from Oven to Oven
  • Reduces oven Setup Time by 60% (Real world results)
  • Lead-Free Paste? No Problem! Develop the process at your desk rather than out at the oven

 

AutoM.O.L.E.®Xpert-3 Systems provide the Engineer with the tools to automatically Plan Robust Target Profiles for reflow ovens right at their desk. The Planning and Setup stages are expedited by a feature-rich display giving Engineers the tools to consider the oven characteristics per convection rate, solder paste specifications, hot and cold components and laminate thickness effects upon the assembly. Remote Recipe Development can be transferred to manufacturing, or Auto-Predict Verification can be accomplished automatically with the addition of the Oven Installation Kit. This kit is sold as an upgrade [no M.O.L.E.® included] with a software unlock license for one brand [family] of ovens. The software is covered under U.S. Patent No. 6,799,712.

A wealth of information is available to help you achieve the perect profile

Profile Planning and Automatic Setup
1. Target Profile Parameters: This Status box contains information about the designed Robust Profile.
2. Zone Max. Deltas: Largest zone temp. setpoint difference the oven allows
3. Typical Setpoints: These are a range of Setpoints based on a .062" (1.6mm) board.
4. Paste Spec. Ramp: The straight-line slope in degrees per second measured from the intersection of the Process Origin and the Start Temp to where the profile reaches the Soak Begin Temp.
5. Paste Spec. Soak: The number of profile temperature values that fall between Soak Begin Temp and Soak End Temp Times the log interval.
6. Paste Spec. Spike: The straight line slope in degrees per second measured from where the profile reaches the Soak End Temp to where the profile reaches a Peak temp value.		 7. Paste Spec. Liquidous: The amount of time the profile spends above the solder liquidous temperature
8. Zone Max. Setpoint: The highest zone setpoint that the oven allows.
9. Paste Spec. Summary: The summary of the selected Target Profile paste.

10. Speed Adjust: Manually adjusts the oven conveyor speed for the Target Profile.
11. Robust Profile Actual: Profile Parameters extracted from the Robust Profile.
12. Target File Management: Where the user Loads and Saves Target Profiles.
13. Transpose Profile: Transforms an existing profile (MDM file) to a new oven.
14. New Wizard: A wizard to guide a user to create a new Target Profile.

The Xpert-3 system includes:

  • Software / License for one Oven Family
  • Signature Board
  • Desktop Download / Charging Station
  • Manual
  • Carrying Case
  • Additional Oven Family (manufacturer) licenses may be purchased
  • Kit requires a Xpert Ready MOLE which is not included

Xpert system in its case

Specification

  • Software Media: CD ROM - 12 Megabytes
  • Operation of Xpert-3 requires access to a SuperM.O.L.E. Gold Xpert
  • PC System:
    • Hard Drive Free Space: 100 Megabytes
    • RAM: 32 Megabytes minimum
    • Processor Speed: 166 MHz minimum
    • Display: 600 x 800 minimum (768 x 1024 preferred)
    • COM Port: 1- RS232 (EIA Standard)
  • Power (Wall transformer):
    • Output: 9VDC 1.8 Watts
    • Input: 120 VAC North American Plug or 230 VAC European Plug or 240 VAC UK Plug
  • Download Station: 102mm width x 127mm height x 26 mm depth ( 4 Inch x 5 inch x 1 inch)

 

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Millennium Hi-Tech Corporation Co., Ltd. 55/39 SoiPrasertmanukit42, Navamin, Bungkum Bangkok 10230
Tel : +66-2508-2051-2 Fax : +66-2508-2053 http://www.millennium-hitech.com  E-mail :surasit@millennium-hitech.com